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Crossbelt Sorter Comparison



Interroll

Competitors

Carriers / Diverts
  • The carriers and the divert motion utilize a proven, completely mechanical design, which is very accurate and robust
  • In many cases no part replacements in over 10 years of continuous operation
  • Destinations can be easily relocated or reconfigured with minimal downtime or work required.
  • Each carrier has an electrical drive or linear motor.
  • Expensive parts requiring complex service and maintenance
  • Requires a power bus or some means of power distribution to every carrier
  • Relocation of a destination requires complex programming and wiring changes
Drive System
  • The drive system utilizes standard, high efficiency, gearmotors
  • Gearmotors require simple VFD's and control logic, providing very accurate speed control.
  • Very low Energy consumption due standard gear motors
  • Direct drive system with only one encoder for the complete sorter
  • Drive unit can be located at any position around the loop providing ultimate flexibility.
  • The rubber block drive chain is proven in many challenging applications, to last well over 15 years.
  • Linear motors expend much more energy and create substantial heat
  • Linear motors require a more advanced controls system to constantly maintain speed
  • If the speed is not accurately and properly maintained the induction and divert timing can be compromised
  • Complicated control system required for the carrier chain to minimize wear
  • Specialized Electrical Technicians necessary
Installation / Maintenance
  • Simple, modular system, that makes relocation or reconfiguration very easy
  • Simple minor maintenance utilizing typical mechanical maintenance people
  • The design guarantees mechanical robustness, reliability and low maintenance
  • The electronic components have been deliberately kept to a minimum
  • This saves costs and time when servicing
  • Relocation or reconfiguration requires significant electrical and controls involvement
  • Most routine Maintenance will require specially trained Electrical technicians
  • Complex Controls system requires constant monitoring and tweaking to provide optimum results

Crossbelt Sorter

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